Step 8 of the forging process: CNC side-milling. The side-milling process is a key step to removing unnecessary material from the areas of a spoke that don’t add strength. A ball cutter is used to cut into the sides of spokes, transforming them from a crude rectangular shape into an I-beam or C-channel shape. This process removes excess weight without compromising strength, and our computer simulations help us determine exactly where we can remove unnecessary material. Removing dead weight from
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